{"id":82,"date":"2015-09-09T08:06:03","date_gmt":"2015-09-09T08:06:03","guid":{"rendered":"https:\/\/vkpumps.com\/?page_id=82"},"modified":"2018-10-25T11:35:05","modified_gmt":"2018-10-25T06:05:05","slug":"manufacturing-facilities","status":"publish","type":"page","link":"https:\/\/vkpumps.com\/index.php\/manufacturing-facilities\/","title":{"rendered":"Manufacturing Facilities"},"content":{"rendered":"<p>[et_pb_section bb_built=&#8221;1&#8243; admin_label=&#8221;section&#8221;][et_pb_row admin_label=&#8221;row&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_size=&#8221;initial&#8221;][et_pb_column type=&#8221;4_4&#8243;][et_pb_text admin_label=&#8221;Text&#8221; background_layout=&#8221;light&#8221; text_orientation=&#8221;justified&#8221; border_style=&#8221;solid&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_size=&#8221;initial&#8221; _builder_version=&#8221;3.0.51&#8243;]<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-2 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-2 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 33%;\n\t\t\t}\n\t\t\t#gallery-2 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-2 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-2' class='gallery galleryid-82 gallery-columns-3 gallery-size-thumbnail'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/vkpumps.com\/wp-content\/uploads\/2015\/09\/IMG_0786-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" \/>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/vkpumps.com\/wp-content\/uploads\/2015\/09\/IMG_0800-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" \/>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/vkpumps.com\/wp-content\/uploads\/2015\/09\/IMG_0829-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" \/>\n\t\t\t<\/dt><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<div class='et-learn-more et-open clearfix'>\n\t\t\t\t\t<h3 class='heading-more open'>Overview<span class='et_learnmore_arrow'><span><\/span><\/span><\/h3>\n\t\t\t\t\t<div class='learn-more-content'><ul>\n<li>Factory at W-123 A &amp; 124 A, MIDC, Ambad, Nasik \u2013 422 010, Maharashtra, India, spread over total area of 14400 Sq.Ft. with built-up area 9,230 Sq.Ft.<\/li>\n<li>Strategically located 180 kms from Mumbai and 220 kms from Pune, for Manufacturing, Assembly &amp; Testing of Metering Pumps, Multiplex process Diaphragm pumps, Accessories, Spare parts and Chemical Injection Skids as well .<\/li>\n<\/ul><\/div>\n\t\t\t\t<\/div><div class='et-learn-more clearfix'>\n\t\t\t\t\t<h3 class='heading-more'>Machineries<span class='et_learnmore_arrow'><span><\/span><\/span><\/h3>\n\t\t\t\t\t<div class='learn-more-content'><ul>\n<li>Ultra Modern machine shop having CNC Lathes and\u00a0VMC Machines in addition to GPMs and super finishing machines to enhance the quality and improve the\u00a0delivery lead time of various pump components.<\/li>\n<\/ul><\/div>\n\t\t\t\t<\/div><div class='et-learn-more clearfix'>\n\t\t\t\t\t<h3 class='heading-more'>Testing Facilities<span class='et_learnmore_arrow'><span><\/span><\/span><\/h3>\n\t\t\t\t\t<div class='learn-more-content'><ul>\n<li>All pumps are tested in our factory under simulated conditions to ensure reliability.<\/li>\n<li>Testing Stations, capable of testing two pumps\u00a0simultaneously, are equipped with pulsation\u00a0dampeners, regulating valves and electrical control\u00a0panels.<\/li>\n<li>Computerized test facility with data logging for\u00a0pumps having larger Capacity from 6 m3\/hr to 25\u00a0m3\/hr. All parameters like flow rate, suction &amp;\u00a0discharge pressure, temp of test fluid, temp of gear\u00a0box oil, motor winding temp, electric power, current,voltage are directly measured by transducers &amp;\u00a0displayed on control panel &amp; real time data is logged on server, generating performance reports &amp; graphs.<\/li>\n<li>For cyclic pressure tests of Pumps, discharge pressure\u00a0can be varied automatically using a control valve.<\/li>\n<li>Meters to measure noise and vibration level of the\u00a0pump-set.<\/div>\n\t\t\t\t<\/div><br \/>\n<div class='et-learn-more clearfix'>\n\t\t\t\t\t<h3 class='heading-more'>Painting &amp; Finishing Facilities<span class='et_learnmore_arrow'><span><\/span><\/span><\/h3>\n\t\t\t\t\t<div class='learn-more-content'><\/li>\n<\/ul>\n<ul>\n<li>Paint booth with dry filters for painting the pumps.<\/li>\n<li>Flexible shaft sanders for finishing operations.<\/li>\n<li>20 HP Air Compressor for painting and shop.<\/li>\n<li>High pressure jet cleaning pump to clean components<\/li>\n<\/ul><\/div>\n\t\t\t\t<\/div><div class='et-learn-more clearfix'>\n\t\t\t\t\t<h3 class='heading-more'>Stores<span class='et_learnmore_arrow'><span><\/span><\/span><\/h3>\n\t\t\t\t\t<div class='learn-more-content'><ul>\n<li>An up-to-date storing facility with codification for all\u00a0items in the stores and SAP-based computerized\u00a0inventory control system with a complete traceability.<\/li>\n<\/ul><\/div>\n\t\t\t\t<\/div><div class='et-learn-more clearfix'>\n\t\t\t\t\t<h3 class='heading-more'>Inspection &amp; Quality Control<span class='et_learnmore_arrow'><span><\/span><\/span><\/h3>\n\t\t\t\t\t<div class='learn-more-content'><ul>\n<li>VKPI has all the quality control instruments for measurement of finish machined components like Micrometers, Vernier Caliper, Bore Dial Gauges, Thread Ring &amp; Plug Gauges, Height Gauges etc.<\/li>\n<\/ul><\/div>\n\t\t\t\t<\/div><div class='et-learn-more clearfix'>\n\t\t\t\t\t<h3 class='heading-more'>Material Handling Facilities<span class='et_learnmore_arrow'><span><\/span><\/span><\/h3>\n\t\t\t\t\t<div class='learn-more-content'><ul>\n<li>All production areas are covered by EOT Cranes and\u00a0other material handling equipment for easy movement\u00a0of materials and finished goods.<\/li>\n<\/ul><\/div>\n\t\t\t\t<\/div><div class='et-learn-more clearfix'>\n\t\t\t\t\t<h3 class='heading-more'>Strengths<span class='et_learnmore_arrow'><span><\/span><\/span><\/h3>\n\t\t\t\t\t<div class='learn-more-content'><ul>\n<li><strong>Constant Hydraulic Volume<\/strong> The diaphragm-activated replenishing valve, replenishes oil only when the diaphragm is in the extreme retracted position and never overfills the hydraulic side. Being is a self-adjusting system, no manual field adjustments are required. This is a distinct advantage over the conventional pressure-operated refill mechanism.<\/li>\n<li><strong>No Diaphragm Support Plates<\/strong> The DARS eliminates contoured diaphragm support, plates with small perforations which are necessary in the conventional mechanism. The elimination of contour plates increases the pump capability to handle liquid with slurry and also high viscosity fluids, since extra pressure drop and material buildup associated with contour plates are avoided.<\/li>\n<li><strong>Low NPSH Requirment<\/strong> As liquid passages are smooth and unrestricted, the NPSHR is lower than conventional pumps.<\/li>\n<li><strong>Volumetric Air Bleeding<\/strong> Pressure independent constant volume air bleeding system purges hydraulic fluid continuously and automatically, thereby ensuring metering accuracy unlike in the conventional designs which have pressure dependent air bleed system.<\/li>\n<li><strong>Longer Diaphragm Life<\/strong> The DARS keeps the diaphragm under constant balanced pressure thereby increasing the Diaphragm life.<\/li>\n<li><strong>Fail Safe Operation<\/strong> Pump can run under cavitating conditions without over stressing the diaphragm or overheating the oil. Built-in safety relief protects the drive from damage if discharge pressure exceeds the pump rated pressure.<\/li>\n<\/ul><\/div>\n\t\t\t\t<\/div><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;Text&#8221; background_layout=&#8221;light&#8221; text_orientation=&#8221;left&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; custom_css_main_element=&#8221;padding-top:10px;&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_size=&#8221;initial&#8221;]<\/p>\n    <div class=\"wrapper\">\r\n                <p class=\"jw_easy_slider_name\">client slider<\/p>\r\n                 <div class=\"jcarousel-wrapper\" id=\"ERaVcq\">\r\n            <div class=\"jcarousel\">\r\n                <ul>\r\n                                    <li>\r\n\t\t\t\t\t\t <style>\r\n                        \t.easy-logo_image {height:90px !important}\r\n                         <\/style>\r\n\r\n            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class=\"easy-logo_image\" alt=\"\" title=\"Client 27\" \/>\r\n                       \r\n                                                <h3><\/h3>\r\n                       \r\n                                                  \r\n                    <\/li>\r\n                                        <li>\r\n\t\t\t\t\t\t <style>\r\n                        \t.easy-logo_image {height:90px !important}\r\n                         <\/style>\r\n\r\n                                               <img src='https:\/\/vkpumps.com\/wp-content\/uploads\/easy_logo_slider\/670344jbf.png' class=\"easy-logo_image\" alt=\"\" title=\"Client 28\" \/>\r\n                       \r\n                                                <h3><\/h3>\r\n                       \r\n                                                  \r\n                    <\/li>\r\n                                    <\/ul>\r\n            <\/div>\r\n            <a href=\"#\" class=\"jcarousel-control-prev\" title=\"Previous\">&lsaquo;<\/a>\r\n\r\n            <a href=\"#\" class=\"jcarousel-control-next\" title=\"Next\">&rsaquo;<\/a>\r\n\r\n            <p class=\"jcarousel-pagination\"><\/p>\r\n\r\n        <\/div>\r\n        <script type='text\/javascript'>create_jcarousel('ERaVcq');<\/script>\r\n    <\/div>\r\n  \n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-4 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-4 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 33%;\n\t\t\t}\n\t\t\t#gallery-4 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-4 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-4' class='gallery galleryid-82 gallery-columns-3 gallery-size-thumbnail'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<img width=\"150\" height=\"150\" src=\"https:\/\/vkpumps.com\/wp-content\/uploads\/2015\/09\/IMG_0786-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" decoding=\"async\" loading=\"lazy\" \/>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<img width=\"150\" height=\"150\" src=\"https:\/\/vkpumps.com\/wp-content\/uploads\/2015\/09\/IMG_0800-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" decoding=\"async\" loading=\"lazy\" \/>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<img width=\"150\" height=\"150\" src=\"https:\/\/vkpumps.com\/wp-content\/uploads\/2015\/09\/IMG_0829-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" decoding=\"async\" loading=\"lazy\" \/>\n\t\t\t<\/dt><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n <div class='et-learn-more et-open clearfix'>\n\t\t\t\t\t<h3 class='heading-more open'>Overview<span class='et_learnmore_arrow'><span><\/span><\/span><\/h3>\n\t\t\t\t\t<div class='learn-more-content'><\/div>\n\t\t\t\t<\/div> Factory at W-123 A &amp; 124 A, MIDC, Ambad, Nasik \u2013 422 010, Maharashtra, India, spread over total area of 14400 Sq.Ft. with built-up area 9,230 Sq.Ft. Strategically located 180 kms from Mumbai and 220 kms from Pune, for Manufacturing, Assembly &amp; Testing of Metering Pumps, Multiplex process Diaphragm [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"open","ping_status":"open","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"[gallery link=\"none\" ids=\"204,205,206\"]\r\n\r\n[learn_more caption=\"Overview\" state=\"open\"]\r\n<ul>\r\n\t<li>State of the art factory at W-123 & 124 A, MIDC, Ambad, Nasik \u2013 422 010, Maharashtra, India, spread over total area of 14400 Sq.Ft. with built-up area 9,230 Sq.Ft.<\/li>\r\n\t<li>Strategically located 180 kms from Mumbai and 250 kms from Pune, for Manufacturing, Assembly & Testing of Metering Pumps, Multiplex process Diaphragm pumps, Accessories, Spare parts and Chemical Injection Skids as well .<\/li>\r\n<\/ul>\r\n[\/learn_more]\r\n\r\n\u00a0\r\n\r\n[learn_more caption=\"Machineries\"]\r\n<ul>\r\n\t<li>CNC Lathe Machine make: LMW, Model: LL20T L5, Year-2013<\/li>\r\n\t<li>HMT Vikram Lathe Retrofitted with CNC Controls<\/li>\r\n\t<li>Radial Drilling Machine with capacity up to 40 mm drilling in Steel , Make: Unitools Industries Rajkot<\/li>\r\n\t<li>Flat Lapping Machine, Make: Hifin products Pvt. Ltd<\/li>\r\n\t<li>Slotting Machine, Make: RAJ M\/C Tools<\/li>\r\n\t<li>Power Saw Machine for raw-material cutting, Make Eifco machine tools<\/li>\r\n\t<li>Bench Grinder, Make: RAJ M\/C Tools<\/li>\r\n\t<li>Hand Operated Hydraulic Press<\/li>\r\n\t<li>TIG welding Machine, Make: ADOR FONTECH LTD.-2 Nos<\/li>\r\n\t<li>Surface grinding machine Alex make, with auto feed<\/li>\r\n\t<li>Hydraulic power press for push type broaching-Make Harise Engineering<\/li>\r\n\t<li>Centre Lathe Machine- 2 Nos, make: Crown & New Bharat Equipments<\/li>\r\n<\/ul>\r\n[\/learn_more]\r\n\r\n[learn_more caption=\"Testing Facilities\"]\r\n<ul>\r\n\t<li>Four Testing Stations, each capable of testing two pumps simultaneously, fully equipped with pulsation dampeners, regulating valves and electrical control panels.<\/li>\r\n\t<li>Electrical panels to indicate voltage current and input electrical energy for every pump motor. Flow measurement of the pumps is done on suction side, based on volume measurement.<\/li>\r\n\t<li>Level gauges on the calibrated suction tanks indicate reduction in volume, which is measured over a time interval to calculate flow rate of the Pump.<\/li>\r\n\t<li>Electromagnetic flow meter, M\/s KROHNE Marshal make & turbine type flow meters with high accuracy for capacity measurement range of 36 to 1400 L.P.M.<\/li>\r\n\t<li>For pumps having larger Capacity from 6 m3\/hr to 25 m3\/hr, we have fully computerized test facility with data logging. All parameters like flow rate, suction & discharge pressure, temp of test fluid, temp of gear box oil, motor winding temp, electric power, current, voltage are directly measured by transducers & displayed on control panel & real time data is logged on our server, for making performance reports & graphs.<\/li>\r\n\t<li>Calibrated pressure gauges & Pressure transmitter for measurement of\u00a0pressure, which are re-calibrated every quarter on calibrators, in-house or\u00a0at competent third party test lab.<\/li>\r\n\t<li>Non-contact type electronic digital tachometer for measuring SPM of the\u00a0Pumps.<\/li>\r\n\t<li>Sound Level Meter to measure noise level of the pump-set.<\/li>\r\n<\/ul>\r\n[\/learn_more]\r\n\r\n[learn_more caption=\"Painting & Finishing Facilities\"]\r\n<ul>\r\n\t<li>Paint booth with dry filters for painting the pumps.<\/li>\r\n\t<li>\u00a0Flexible shaft sanders for finishing operations.<\/li>\r\n\t<li>\u00a020 HP Air Compressor for painting and shop.<\/li>\r\n\t<li>\u00a0High pressure jet cleaning pump to clean components<\/li>\r\n<\/ul>\r\n[\/learn_more]\r\n\r\n[learn_more caption=\"Stores\"]\r\n<ul>\r\n\t<li>An up-to-date storing facility with codification for all items in the stores and computerized inventory control system with a complete traceability.<\/li>\r\n<\/ul>\r\n[\/learn_more]\r\n\r\n[learn_more caption=\"Inspection & Quality Control\"]\r\n<ul>\r\n\t<li>VKPI has all the quality control instruments for measurement of finish machined components like Micrometers, Vernier Caliper, Bore Dial Gauges, Thread Ring & Plug Gauges, Height Gauges etc.<\/li>\r\n<\/ul>\r\n[\/learn_more]\r\n\r\n[learn_more caption=\"Material Handling Facilities\"]\r\n<ul>\r\n\t<li>EOT Crane - 2 Tons capacity in the Shop<\/li>\r\n\t<li>\u00a0Chain Pulley Blocks - 2 Tons for loading \/ unloading outside the Shed<\/li>\r\n\t<li>Hydraulic Platform Trolley -1.5 Ton capacity<\/li>\r\n\t<li>Pump Trolleys for movement of Pumps in the test area - 3 nos.<\/li>\r\n\t<li>Travelling EOT Crane \u2013 05 Ton capacity = 01 No.<\/li>\r\n<\/ul>\r\n[\/learn_more]\r\n\r\n\u00a0\r\n\r\n\u00a0","_et_gb_content_width":"","footnotes":""},"class_list":["post-82","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/vkpumps.com\/index.php\/wp-json\/wp\/v2\/pages\/82","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/vkpumps.com\/index.php\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/vkpumps.com\/index.php\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/vkpumps.com\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/vkpumps.com\/index.php\/wp-json\/wp\/v2\/comments?post=82"}],"version-history":[{"count":26,"href":"https:\/\/vkpumps.com\/index.php\/wp-json\/wp\/v2\/pages\/82\/revisions"}],"predecessor-version":[{"id":1921,"href":"https:\/\/vkpumps.com\/index.php\/wp-json\/wp\/v2\/pages\/82\/revisions\/1921"}],"wp:attachment":[{"href":"https:\/\/vkpumps.com\/index.php\/wp-json\/wp\/v2\/media?parent=82"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}